Carbon launches sustainable EPU 46 elastomer materials for customizable merchandise


US 3D printer OEM Carbon has launched EPU 46 — its latest elastomer materials. EPU 46 provides high-performance materials properties, superior sturdiness, and wealthy colour choices, facilitating customizable manufacturing of merchandise like saddles, footwear, and grips. 

Designed to satisfy numerous trade calls for, EPU 46 improves efficiency, consolation, and aesthetics. Clients can fine-tune materials stiffness with out compromising printability or altering properties. EPU 46 aligns with Carbon’s sustainability efforts, that includes 40% bio-based supplies and minimizing waste via solvent-free spin cleansing and resin reclaim strategies. Increasing Carbon’s idea-to-production platform, it helps create novel, colourful merchandise with variable stiffness, says Carbon.

“EPU 46 is the way forward for elastomer customization, combining the advantages of efficiency, consolation, and sturdiness with the joy of customized colours and tunable materials stiffness,” mentioned Jason Rolland, SVP of Supplies at Carbon. “EPU 46 furthers our dedication to offering a strong and full idea-to-production platform that may be absolutely custom-made to our consumer’s specs. That is actually the following step in our journey to creating something that may be dreamt up.”

Exploring the capabilities of EPU 46 

The EPU 46 platform gives each pace and customization choices for 3D printing. It permits the manufacturing of objects in a spread of colours and materials stiffness ranges with out compromising print high quality or printing pace.

As well as, colour fastness is assured via the direct integration of pigments into the resin, stopping any degradation or colour adjustments over time. EPU 46 is offered in each black and a colour base, permitting for direct coloration. This characteristic permits customers to craft a variety of opaque and translucent colours whereas sustaining the fabric’s mechanical properties and printability.

Customers can regulate materials stiffness by various resin ratios, permitting for a spread from Shore 78A to Shore 56A, all whereas sustaining printability. Carbon has verified formulations for each tender and extra-soft supplies, and it gives printer drop-down choices for additional optimization. Moreover, EPU 46 meets biocompatibility necessities in accordance with ISO requirements 10993-5, 10993-10, and 10993-23, making it appropriate for purposes the place biocompatibility is crucial, like medical units and implants.

3D printed midsole created using Carbon EPU 46 material. Photo via Carbon.3D printed midsole created utilizing Carbon EPU 46 materials. Photograph through Carbon.

Developments in elastomer supplies

Final yr, Carbon launched a bioresorbable materials with confirmed in vivo biocompatibility. Throughout testing, this experimental in-house elastomer acquired a ‘non-toxic’ classification and demonstrated customizability for full tissue absorption. In keeping with the corporate, this resin is appropriate for 3D printing lattice buildings, increasing purposes in tissue restore, nerve conduit creation, and wound dressing.

Netherlands-based photopolymer producer Liqcreate expanded its 3D printing materials portfolio by introducing an elastic engineering resin. Named Elastomer-X, this resin is designed to be the softest elastomers in the marketplace, providing excessive elongation, tear power, and a low Shore A hardness of simply 43, just like TPUs and silicones when it comes to pliability. Liqcreate specified that this polymer is appropriate for numerous 3D printing purposes, together with grommets, digital lattice foams, elastic industrial parts, bellows, and tender end-of-arm tooling (EOAT) for robots.

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Featured picture reveals 3D printed midsole created utilizing Carbon EPU 46 materials. Photograph through Carbon.


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